Everything a battery line needs, nothing it does not

Anodela ships the specific capabilities cell manufacturing demands — tolerance-aware control, contamination sensing, formation optimization and qualification-grade evidence.

Trusted by cell makers, EV OEMs and ESS suppliers

Northvolt-class OEMVolta CellsAmperex ESSHelion MotorsKestrel EnergyAnode WorksPrisma CellsSilica PowerTerra Grid StorageMeridian EVCathode LabsAurora Gigafactory

See every metre and every cell

Full-web coverage

100% surface inspection at production line speed, replacing sampled spot checks.

X-ray and CT fusion

Internal defect detection fused with surface vision for a single per-cell risk score.

Metal-particle sensing

Contamination and burr signatures with source attribution to slitting, calendering or handling.

Coat-weight estimation

Continuous loading, thickness and porosity estimation across the full web width.

Weld and seal verification

Nugget depth, spatter, misalignment, seal integrity and electrolyte-fill void detection.

Formation curve analysis

Full-curve modelling for capacity, resistance, self-discharge and grading accuracy.

Act inside the window

Adaptive coating control

Pump rate, die gap, web tension and drying zone setpoints corrected continuously.

Calendering control

Roll load and speed adjusted to hold porosity and thickness within spec.

Weld parameter trim

Energy, force and time trimmed per station based on measured nugget quality.

Per-cell formation

Protocol selection and channel scheduling optimized per cell and per minute.

Robot and AGV tasking

Dry-room handling, WIP routing and quarantine movement with fail-safe stop.

Takt balancing

Moving-line rebalancing when a bottleneck or quality risk appears.

Evidence your quality team can defend

Immutable audit trail

Every perception, proposal, approval, execution and rollback recorded permanently.

Cell genealogy

Each cell linked to its roll, coating zone, slitter, weld station, fill batch and formation channel.

Standards alignment

Evidence structured for IATF 16949, ISO 9001, IEC 62660, UN38.3 and UL requirements.

Twin validation gate

No envelope is armed until simulation confirms it holds yield, quality and takt.

IP isolation

Recipes and chemistry never leave your tenant; on-prem and air-gapped options available.

Human-in-the-loop

Named approvers, escalation paths and mandatory review for safety-relevant decisions.

Built for how plants actually run

Review console for process engineers

A queue of proposals with full evidence, one-click approve, edit or reject, and a running accuracy scoreboard against the engineer baseline. Corrections become training data.

Alerting that respects shifts

Routed by line, shift and role, with escalation and acknowledgement tracking.

Offline resilience

The control path keeps running with no cloud connectivity.

Multi-language UI

English, Korean, Japanese, Mandarin, German and Polish. [PLACEHOLDER]

Reporting finance accepts

Baseline versus current first-pass yield, scrap, formation cost and takt, with the audited methodology attached to every number.

From connector to compounding advantage

  1. Perceive

    Vision, inline X-ray/CT, coat-weight gauges, weld monitors, formation curves and MES tags fuse into one live model of the electrode, the jelly roll and the cell.

  2. Plan

    The orchestrator plans the coat, calender, stack/wind, weld, fill, seal and formation moves inside your qualified process window and the twin's validated envelope.

  3. Act

    Bounded setpoints are written back to coating, calendering, welding, fill, formation and robot controllers — or proposed for engineer approval in assist mode.

  4. Verify

    Every action is scored against downstream yield, defect, contamination and grading outcomes, logged immutably, and fed back into training.

What the features add up to

+14.6 ptsFirst-pass yield lift across design-partner lines
38%Reduction in electrode and cell scrap
17%Less formation time and energy per cell
<250 msInspection-to-decision latency at the factory edge

Features in production

“Formation was 24% of our cell cost. Anodela re-sequenced channels and trimmed the protocol per cell, and we took 17% of the formation hours out without touching a single capacity spec.”
Elena RossiVP Manufacturing, Kestrel Energy
“Metal-particle escapes were our nightmare. The contamination model flags a signature our inspection vendor simply does not see, and it quarantines the affected cells automatically.”
James WhitcombeReliability Engineering Lead, Helion Motors
“We commissioned line four with the twin first. It predicted the calendering window that would hold porosity, and the real line matched it within tolerance on week two.”
Aiko TanakaGigafactory Program Director, Aurora

Connected to the systems your line already runs on

Pre-built OT and API connectors read process, vision, X-ray/CT, formation and MES data — and write bounded setpoints back. Nothing rips and replaces; Anodela runs alongside the equipment you have qualified.

Coating & calendering

  • Dürr Megtec
  • Hirano
  • Toray
  • Manz
  • Bühler
  • Custom slot-die OT

Assembly & welding

  • Wuxi Lead
  • Hymson
  • Hitachi
  • Trumpf laser weld
  • IPG
  • Amada

Inline inspection

  • Cognex
  • Keyence
  • ISRA Vision
  • Nikon CT
  • Yxlon CT
  • PEMTRON

Formation & test

  • Wonik PNE
  • PNE Solution
  • Chroma
  • Digatron
  • Arbin
  • Neware

MES, quality & ERP

  • Siemens Opcenter
  • Rockwell FactoryTalk
  • iTAC
  • SAP
  • Ignition
  • AVEVA PI

Edge, robots & identity

  • NVIDIA Jetson / IGX
  • Isaac & Omniverse
  • Fanuc / KUKA
  • OPC UA & MQTT
  • Okta / Entra ID
  • K3s on-site

Built for the assurance bar of battery manufacturing

Cell manufacturing is safety-critical and IP-dense. Anodela is designed so quality, IT/OT and EHS approvers can say yes.

SOC 2 & ISO 27001

SOC 2 Type II program with encryption in transit and at rest, SSO/SAML, SCIM and RBAC down to the line.

IP & recipe protection

Chemistry, coat-weight and formation recipes stay in your tenant. Optional fully on-prem deployment with no egress.

Assurance-grade audit trail

Every perception, proposal, approval and executed setpoint change is immutably logged for IATF 16949 and IEC 62660 evidence.

Data residency

EU, US, Korea, Japan and China-domestic regions, or air-gapped factory edge for sovereign programs.

Feature questions

Both. Operators get a simplified line view with alerts and acknowledgements; process and quality engineers get the full review console, evidence and envelope management.

Yes. All events stream to your historian, data lake or MES over standard connectors, and the API exposes the same records for your own analytics.

Yes. The models are chemistry-parameterised and the twin supports transferring a proven window to a new chemistry or format with a shortened requalification path.

See these features on your own data.

Six weeks of shadow mode is usually enough to prove the gap between sampled inspection and total coverage.